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Control System×東亜エレクトロニクス株式会社 東亜電機カンパニー - List of Manufacturers, Suppliers, Companies and Products

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[Improvement Case] Key Points for Implementing the HELP Function on Touch Panels

Significantly shorten operational improvements and abnormal procedures! Introducing examples of program design improvements.

In production control systems, device operation and abnormality display via touch panels are commonly performed. For devices with complex operations, the usage instructions may be unclear, and the response methods for displayed abnormalities can be difficult to understand, leading to prolonged recovery work and device operation. Such design and ladder programs can incur additional costs and significantly reduce productivity. When attempting to build a high-value-added control system for production sites, additional design and ladder programs that can display operational guidance and detailed abnormality handling on the touch panel are implemented. This approach aims to alleviate difficult operations and expedite abnormality handling, leading to a reduction in unnecessary costs and an increase in productivity at the production site. [Improvement Effects] ■ Alleviation of difficult operations and acceleration of abnormality handling ■ Reduction of unnecessary costs and improvement of productivity at the production site *For more details, please refer to the related links or feel free to contact us.

  • Touch Panel

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[Improvement Case] Key Points for Adopting a Combination of PC and PLC in Production Lines

A case where unnecessary movements in the production site were reduced, resulting in a reduction in manufacturing costs.

We would like to introduce an improvement case of a production system that combines the excellent control system of PLCs with the output function to PC information terminals. With PLCs alone, the display and monitoring functions of information are limited, making it difficult to grasp extensive information from the production line. To obtain the necessary information, it was necessary to go to specific locations, resulting in extra time consumption. Therefore, by using PCs and PLCs, we adopted a production system that allows the desired information to be displayed on mobile devices, enabling real-time confirmation of information. 【Case Overview】 ■Challenges - The operational efficiency at the production site had deteriorated, leading to increased costs. ■Results - By building a production system for information sharing, we were able to reduce unnecessary movements in the production area, ultimately leading to a reduction in manufacturing costs. *For more details, please download the PDF or feel free to contact us.

  • Production Management System

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[Improvement Case] Key Points for Adopting PC and PLC in Control Systems

Introduction of a case where complex circuits were simplified by dividing roles between PC and PLC.

Here is an example of improvements in the production instruction system. We were importing production information from the upper PC to the PLC for production instruction control, but the data volume became enormous, leading to increased costs for design time and debugging time. By integrating the PC into the production system and controlling production information with the PC, we were able to reduce debugging time, decrease the occurrence of circuit defects, and shorten lead time through simultaneous design of the PC program and ladder circuit, achieving cost reduction. 【Case Overview】 ■Challenges - The circuits became more complex, requiring more man-hours for interpretation, and the increase in circuit defects also led to higher costs. ■Results - By integrating the PC into the production system and controlling production information with the PC, the burden on the PLC was reduced, and the interpretation of the ladder circuit became quicker. *For more details, please download the PDF or feel free to contact us.

  • Production Management System

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